The iPUP : A universal roughing pump from AMAT and Alcatel

Article from Kevin Hill - AMAT, published in Wafers News - August 2001
The transition from 200mm to 300mm wafers has generally meant that roughing pumps
(typically located outside the cleanroom away from the process tool itself - will have to get larger to accommodate the increase in process chamber size. However, the iPUP (integrated point-of-use pump), co-designed by Applied Materials (AMAT) and Alcatel and introduced at Semicon West, seemingly turns long-standing assumptions about roughing pumps on their ear.
"Alcatel was the first of our suppliers to be ready," stated Kevin Hill, senior product marketing
manager with AMAT's vacuum system products customer productivity support group. "Because
AMAT has something like 160 to 200 different process applications, the company needs
flexibility in pump solutions. We found that different suppliers are able to develop alternate
versions that have features better suited for some processes versus others. Our three partners in
this joint development have unique approaches to achieve the required specifications and should
be ready with their versions later this year."
The specifications for the iPUP detail dimensions of 600 x 280 x 300mm, when installed under the
fab floor, the pump has what AMAT calls a zero footprint installation. The company claims that
power requirements for the Alcatel-made pump are reduced by half when compared to
traditional-size roughing pumps. Furthermore, although the version introduced by AMAT at
Semicon West was an on-board (the processing tool) model, AMAT plans on introducing local
pumps later. Alcatel was showing portable, wheeled, standalone pumps at Semicon West.
"Generally, 20% of all power consumed by a fab is tied directly or indirectly to pumps," explained
Hill. "The iPUP can cut power requirements in half, saving a typical fab 10% of its total power
load. The performance of an iPUP integrated with the processing tool is roughly double that of a
250 m<+>3<+>/hr remote pump with blower," commented Hill. He added, "The iPUP is on
wheels and has an integrated handle. It's also cleanroom compatible so when maintenance has to
be done, the technician can just wheel it around as necessary without having to go outside the
cleanroom." Spares and inventory management were also considerations since, according to Hill,
the iPUP can be used with almost any process application on competitors' tools - 300mm or
otherwise - provided the performance specifications are comparable.-D.V.